通過(guò)式清洗機(jī)適用于生產(chǎn)批量大,清洗工作量大的機(jī)械制造行業(yè),也廣泛適用于交通運(yùn)輸,石水化工,輕工制品,設(shè)備維修等行業(yè)的中小零件的清洗。下面小編為您講解通過(guò)式清洗機(jī)由七大部分組成的詳細(xì)的內(nèi)容。
Through type cleaning machine is applicable to the machinery manufacturing industry with large production volume and cleaning workload, as well as the cleaning of small and medium-sized parts in transportation, petrochemical, light industrial products, equipment maintenance and other industries. The following sections will explain the detailed contents of the through type cleaning machine, which consists of seven major parts.
1.機(jī)體:
1. Body:
機(jī)架由型鋼焊接組合而成。鋼板制作成的可卸式罩殼,配在機(jī)架的各個(gè)框架結(jié)構(gòu)上,方便維修時(shí)輕便裝卸。水箱體內(nèi)外兩層由鋼板焊接而成。
The frame is welded and assembled by section steel. The removable cover made of steel plate is equipped on each frame structure of the rack, which is convenient for loading and unloading during maintenance. The inner and outer layers of the water tank are welded by steel plates.
內(nèi)層與水接觸處采用鋼板制作,外層由硅酸鋁保溫A3板制作,中間放有保溫材料,可以達(dá)到保溫節(jié)能的作用。進(jìn)出料口兩端都設(shè)有兩層聚氨酯擋簾,可以防止清洗液噴出清洗室外。水箱底設(shè)計(jì)成一定的斜面,便于排除水箱內(nèi)的積水贓物。另外水箱上還設(shè)有進(jìn)水口、排水口、溢流口、排污門(mén)等裝臵。
The inner layer is made of steel plate at the contact with water, and the outer layer is made of aluminum silicate insulation A3 plate, with insulation materials placed in the middle, which can achieve the effect of thermal insulation and energy conservation. Two layers of polyurethane curtain are set at both ends of the inlet and outlet to prevent the washing liquid from spraying out of the washing room. The bottom of the water tank is designed as a certain slope to facilitate the drainage of accumulated water and dirt in the water tank. In addition, the water tank is also equipped with water inlet, water outlet, overflow port, sewage gate and other devices.
2.加熱與溫控系統(tǒng):
2. Heating and temperature control system:
加熱系統(tǒng)采用水用電加熱管對(duì)清洗液進(jìn)行加熱,數(shù)顯式溫控儀對(duì)清洗液溫度進(jìn)行自動(dòng)控制。清洗液溫度可以從室溫至60℃連續(xù)可調(diào)(用戶可視實(shí)際情況自行設(shè)定),當(dāng)清洗液溫度加熱到設(shè)定值時(shí),自動(dòng)控制系統(tǒng)將關(guān)閉加熱器;
The heating system uses an electric water heating pipe to heat the cleaning solution, and the digital temperature controller automatically controls the temperature of the cleaning solution. The temperature of the cleaning solution can be continuously adjusted from room temperature to 60 ℃ (the user can set it according to the actual situation). When the temperature of the cleaning solution is heated to the set value, the automatic control system will turn off the heater;
當(dāng)清洗液溫度低于設(shè)定值時(shí),加熱管將自動(dòng)加熱。配有的液位發(fā)令器,可以使水箱保證有足夠的水位,使加熱器始終埋在水里,起到保護(hù)加熱器的作用,降至預(yù)定高度以下時(shí),它便發(fā)出報(bào)警信號(hào),提醒工作人員及時(shí)加水。
When the temperature of the cleaning solution is lower than the set value, the heating pipe will automatically heat. The equipped liquid level transmitter can ensure that the water tank has enough water level, so that the heater is always buried in the water, playing the role of protecting the heater. When it drops below the predetermined height, it will send an alarm signal to remind the staff to add water in time.
3.過(guò)濾系統(tǒng):
3. Filtering system:
在水箱中設(shè)有兩張插板式濾網(wǎng),由40目不銹鋼濾網(wǎng)制作,設(shè)在水泵吸口前,避免水泵吸入塊狀物和較大體積雜物。
The water tank is equipped with two plug-in filter screens, which are made of 40 mesh stainless steel filter screens, and are installed in front of the water pump suction port to avoid the pump from absorbing lumps and large volumes of debris.
4.噴淋系統(tǒng):
4. Spray system:
噴淋系統(tǒng)由六排環(huán)形噴淋管、噴嘴、水泵以及管道等組成。每組噴淋管由四個(gè)方向的(上下左右)噴管構(gòu)成,噴淋管上設(shè)有數(shù)個(gè)球形噴嘴,可以調(diào)節(jié)噴射角度,從而保證清洗液多方位噴向預(yù)清洗工件,達(dá)到方位的清洗機(jī)目的。噴淋管路采用鍍鋅鋼管,噴嘴為銅質(zhì)。
The spray system consists of six rows of annular spray pipes, nozzles, water pumps and pipes. Each group of spray pipes is composed of spray pipes in four directions (up, down, left, right). A number of spherical nozzles are set on the spray pipes, which can adjust the spray angle, so as to ensure that the cleaning solution is sprayed to the pre cleaned workpiece in multiple directions, so as to achieve the purpose of the directional cleaning machine. The spraying pipeline is made of galvanized steel pipe, and the nozzle is made of copper.
5.輸送糸統(tǒng):
5. Transmission system:
輸送系統(tǒng)田輸送市、輸送鏈、傳動(dòng)鏈、減速機(jī)及工件支撐架等組成。輸送系統(tǒng)的動(dòng)力由電動(dòng)機(jī)輸出經(jīng)減速機(jī)降低轉(zhuǎn)速傳至鏈輪輸送裝置。鏈輪輸送帶每節(jié)設(shè)有工件支撐架,以供方便放置預(yù)清洗工件。鏈輪輸送帶以0.9m/min的速度將工件帶入進(jìn)行清洗等各工段。
The conveying system is composed of conveying system, conveying chain, transmission chain, reducer, workpiece support frame, etc. The power of the conveying system is output by the motor and transmitted to the sprocket conveyor through the reducer to reduce the speed. Each section of the sprocket conveyor belt is equipped with a workpiece support frame to facilitate the supplier to place the pre cleaned workpiece. The sprocket conveyor belt brings the workpiece into each section for cleaning at a speed of 0.9m/min.
6.吹干系統(tǒng):
6. Drying system:
在距離出料口800mm處設(shè)有壓縮空氣吹干裝置,用戶自行接入壓縮空氣,吹干裝置將多方位對(duì)清洗完畢后的工件進(jìn)行吹干。
A compressed air drying device is set 800mm away from the discharge outlet. The user can access the compressed air by himself. The drying device will blow dry the cleaned workpieces in multiple directions.
7.電氣控制系統(tǒng):
7. Electrical control system:
由電控箱、低壓電器元件、按鈕、數(shù)顯表等組成。電控箱單獨(dú)設(shè)在設(shè)備進(jìn)料端,內(nèi)裝有國(guó)產(chǎn)開(kāi)關(guān)、按鈕、接觸器、繼電器等各種操縱、控制、顯示元件,方便工作人員進(jìn)行操作。在設(shè)備兩端設(shè)有急停按鈕,方便工作人員處理突發(fā)情況。
It is composed of electric control box, low-voltage electrical components, buttons, digital display meter, etc. The electric control box is separately set at the feeding end of the equipment, and is equipped with domestic switches, buttons, contactors, relays and other operating, control and display elements to facilitate the operation of the staff. Emergency stop buttons are set at both ends of the equipment to facilitate staff to handle emergencies.
通過(guò)式清洗機(jī)所采用的通過(guò)式清洗技術(shù)采用頻率28KHz的超聲波進(jìn)行清洗,由噴淋系統(tǒng)、噴嘴旋轉(zhuǎn)裝置、磷化系統(tǒng)、自動(dòng)溫控加熱系統(tǒng)、風(fēng)切吹水系統(tǒng)等組成。以上就是問(wèn)題的講解了,更多注意事項(xiàng)來(lái)我們網(wǎng)站
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The pass through cleaning technology adopted by the pass through cleaning machine adopts the ultrasonic wave with a frequency of 28KHz for cleaning, which is composed of a spraying system, a nozzle rotating device, a phosphating system, an automatic temperature control heating system, a wind cutting and water blowing system, etc. The above is the explanation of the problem. Please visit our website hn-qzj.com for more precautions!